Policy makers

Study on "Industry 4.0 in Sustainable Industrial Areas in Emerging and Developing Countries"

Study on "Industry 4.0 in Sustainable Industrial Areas in Emerging and Developing Countries"
Case Study

The study “Industry 4.0 in Sustainable Industrial Areas in Emerging and Developing Countries - Applicability of Technologies and the Role of the Park Management“ has been developed by the Sustainable Industrial Area Working Group (SIA WG) and the Provadis University (Industrial Park Höchst).

 

Why SIA and Industry 4.0?

 

The SIA WG aims at generating expertise and bringing in new SIA relevant topics. Therefore, it has been seeking for opportunities to integrate the topic Industry 4.0 into their work in industrial areas.

 

What is the study all about?

 

The study is a small scale, practice oriented study on Industry 4.0. The study describes how Industry 4.0 may be used to foster sustainability and to enhance the sustainable performance of industrial areas in developing and emerging countries. Furthermore, the status quo of Industry 4.0 implementation in 6 industrial areas in China, Egypt and India is described, using the Industrial Park Höchst as a benchmark. An overall impression with regard to the readiness of the analyzed industrial areas for Industry 4.0 is also shared within the study.

 

Key findings of the study

 

  • Focusing on the park management of industrial areas, the highest potential of Industry 4.0 applications is seen in the fields of energy management, waste management and logistics.
  • The park management is a catalyst for enhancing Industry 4.0 related technologies and business trends.
  • Next to the need of improving technical expertise and innovation capacity, a national and site-specific roadmap for Industry 4.0 is needed.
  • One core challenge is establishing capacity building initiatives of employees to gain digital literacy.

Characteristics

Phase of intervention
Introducing SIA, Designing SIA, Operating SIA

Level of intervention
Park management

Target groups
Industrial area management and operator, Policy makers, Private investors

Regions
Global

International Framework for Eco-Industrial Parks

International Framework for Eco-Industrial Parks
Manual

The aim of this publication is to provide an international framework (the “Framework”) with the minimum requirements and performance expectations as to how an industrial park can become an Eco-Industrial Park (EIP). It summarizes the key areas in which the three international organizations that have driven the development of this framework — including the United Nations Industrial Development Organisation (UNIDO), the World Bank Group, and Deutsche Gesellschaft für Internationale Zusammenarbeit GmbH (GIZ) — have aligned regarding what constitutes an Eco-Industrial Park (EIP). The International Framework for Eco-Industrial Parks will guide policymakers and practitioners on the critical elements that will help both governments and the private sector work together in establishing economically, socially and environmentally sustainable eco-industrial parks.

Characteristics

Phase of intervention
Introducing SIA, Designing SIA, Operating SIA

Level of intervention
Park management, Policy level (central)

Themes
Standards

Target groups
Companies, SME, Industrial area management and operator, Policy makers

Enhancing the Quality of Industrial Policies (EQuIP)

Enhancing the Quality of Industrial Policies (EQuIP)
Tool

EQuIP is a highly innovative programme that empowers governments to effectively design Industrial Policies (IP) through on-the-job coaching and knowledge transfer.

The EQuIP toolbox contains simple and intuitive analytical tools, based on a set of indicators, which can help policymakers in lower income countries to address important strategic questions, such as how to:

  • move from an agrarian to an industrial economy

  • diversify the economy

  • create more jobs in industry

  • upgrade industry

  • promote the greening of industry

  • reduce poverty through industry

With the fundamental objective of capacity development, this toolbox has been operationalized through the development of training manuals, course materials on the different methodologies and an online platform which provides free global access to the toolbox.

Ultimately, the EQuIP diagnostic toolbox, together with the accompanying training and capacity building package, aims to support industrial policy practitioners to undertake a thorough industrial diagnosis and to design evidence-based strategies for inclusive and sustainable industrial development.

See that attached handbook for an overview of what EQuIP is and how it works. See also the EQuIP website for further information (www.equip-project.org).

EQuIP is an institutional capacity-building package to train public servants and analysts for public policy to be based on informed decisions and a critical examination of empirical evidence. This capacity development package builds on an integrated EQuIP toolbox which compiles globally available industrial performance and capability measurement approaches as well as a number of tailor-made new methodologies for industrial diagnosis that also take the social and environmental dimensions of indusrial development into account. At the same time the toolbox supports policy makers to design context-appropriate industrial policy packages and to analyze different options for institutional setups which relate to specific country and political economy contexts.

The different tools of the toolbox cover topics such as industrial growth, sub-sectoral competitive performance, diversification, productive employment generation, and greening of industry. With that, the EQuIP toolbox offers stakeholders a range of methodologies to consider for industrial diagnosis and strategy design in their countries, acknowledging that the most appropriate approaches and tools vary according to country characteristics.

Implementation / work steps

Each tool starts on page 1 with a table that provides some quick facts and an overview of the objectives of the tool, the indicators used and the key (analystical) questions addressed. This is followed by an introductory section which introduces the topic and provides a rationale why the topic is relevant for inclusive and sustainable industrial development more generally and the EQuIP project more narrowly.

Next comes a section that describes the methodolgy, i.e. the analytical process and the different analystical steps. I outlines which indicators are used and how they are calculated and it also includes some suggestions where relevant data can be found.

The third section then applies the methodology for an empirical example (i.e. a case study) in order to illustrate what kind of analyses can be undertaken with the methods presented in the previous section.

The fourth section is dedicated tot he discussion of possible extensions of the tool.

The following section discusses how the tool in question links to other tools in the toolbox or, more precisely, how the topic presented in the tool links to other subjects in the area of inclusive and sustainable industrial development.

Each tool concludes with listings of possible data sources for the analyses and, finally, of references and further readings.

Characteristics

Phase of intervention
Introducing SIA, Sensitisation, Operating SIA, Management, Resource efficiency, Social aspects, Climate change

Themes
Awareness Raising, Climate Change, Disaster Risk Management, Energy efficiency, Management, Participation and Stakeholder Management, Policies & Regulations, Resource efficiency, Social aspects

Target groups
Industrial area management and operator, Local and international consultants and advisors, Policy makers

Regions
Global

GIZ project
Sector Project Sustainable Economic Development

Pathway to Eco Industrial Development in India

Pathway to Eco Industrial Development in India
Case Study

The industrial sector is a key driver of India’s impressive economic growth and, well-aware of the current environmental challenges, the Indian government and the industrial sector are giving much attention to sustainable development.

With this focus, the government and the industry have applied the Eco Industrial Development approach in the Indian context. It is seen that on the industrial park level, the challenge of Eco Industrial Development can be tackled by developing new as well as by transforming existing parks into Eco Industrial Parks.

The publication on Pathway to Eco Industrial Development in India effectively highlights various areas of work with specific examples of the achievements in sustainable development.

© GIZ

© GIZ

Main features and components

The publication on Pathway to Eco Industrial Development in India shows that thorough planning of new Eco Industrial Parks not only helps to reduce pollution, resource consumption and environmental impacts; but also ensures appropriate location, suitable infrastructure, synergy effects and public acceptance. All this helps enhance efficiency to a great extent. In addition to the environmental and social benefits, these features make new parks more attractive for investors.

On the individual industry level as well much can be done to improve environmental performance. Many examples described in this publication have illustrated the benefits of this process. It enables companies to gain monetary benefits while at the same time reducing their demand for raw material and energy, and minimising associated environmental impacts from emissions, effluents and wastes.

Implementation / work steps

Supported by appropriate information systems and training programmes, the management of industrial sites and individual industries have implemented promising measures.

Supported by trainings and advice from experts, many industries have successfully taken measures to improve their environmental performance.

Lessons learnt

Experiences in India show that even old parks with serious environmental problems can be transformed with often simple and inexpensive measures.

Output

The publication on Pathway to Eco Industrial Development in India effectively highlights various areas of work with specific examples of the achievements in sustainable development.

Characteristics

Phase of intervention
Introducing SIA, Sensitisation

Level of intervention
Company, Park management, Planning level

Themes
Sensitisation

Target groups
Companies, SME, Industrial area management and operator, Municipalities, Policy makers

Countries
India

Regions
Asia

GIZ project
Sustainable environment-friendly industrial production (SEIP II) in India

Co-Processing of Waste Materials in the Cement Industry

Co-Processing of Waste Materials in the Cement Industry
Best Practice Example

In a joint initiative the Deutsche Gesellschaft für Internationale Zusammenarbeit GmbH (GIZ) and Holcim Group Support LTD (Holcim) have developed Guidelines on Co-Processing Waste Materials in Cement Production which provide information on the use of waste material as an alternative resource for energy and material recovery in an environmentally sound manner. Additionally, GIZ and Holcim have developed and compiled a modular training kit designed to teach relevant staff from the public and private sector on the topic of co-processing. The training kit takes into consideration the specific framework conditions in emerging and developing countries and will enable participants to understand the benefits, risks and opportunities of co-processing as a contribution towards sustainable development.

© GIZ

© GIZ

Main features and components

Co-processing can reduce the consumption of primary fuels and raw materials by using energy and material values contained in waste streams. The use of alternative fuels and raw materials (AFR) in cement kilns can therefore decrease the environmental impacts of wastes, safely dispose of hazardous wastes, decrease greenhouse gas emissions, decrease waste handling costs and save money in the cement industry.

Co-processing requires capacity building on environmental, operational, legal, occupational health and safety, social and communication aspects.

The training targets are based on the requirements for capacity building as stipulated in the guidelines mentioned above such as:

  • Formulation of waste management policies
  • Formulation and interpretation of waste statistics
  • Authorization and controlling of co-processing
  • Assessment of new materials for co-processing and waste source qualification
  • Monitoring of operation and transportation (methodologies of emission analysis and evaluation of analytical data)
  • Management of occupational health and safety of the workers within the cement plant and during transportation
  • Enforcement of the national regulations and permissions
  • Systematic communication with stakeholders and the public

Implementation / work steps

The training kit consists of several practice-oriented modules. The modules contain slides for presentation, an accompanying textbook with instruction advice for the trainer and additional training material such as practical exercises, case studies etc. According to the requirements of the participants on capacity building, the most useful modules can be put together for specific training:

  • Module 1: Introduction
  • Module 2: Waste Management
  • Module 3: Understand Cement Production
  • Module 4: Application of Pre- and Co-Processing in Cement Production
  • Module 5: Occupational Health and Safety
  • Module 6: Legislation and Permitting
  • Module 7: Corporate Social Responsibility and Communication
  • Module 8: Life Cycle Thinking and Assessment for Waste Management and Co-processing

The first training package is aimed at public authorities at national, regional and local level and non-governmental organizations (NGOs) dealing with the issue of waste management and co-processing. At a later stage the target group could be extended to cement operators, waste handling companies and to waste generators.

Output

Participants will be able to apply different tools to implement and supervise co-processing successfully.

Characteristics

Phase of intervention
Designing SIA, Technical infrastructure

Level of intervention
Company, Park management

Themes
Energy efficiency, Resource efficiency, Technical infrastructure, Technology, Technology Transfer

Target groups
Companies, SME, Industrial area management and operator, Local and international consultants and advisors, Municipalities, Policy makers

Countries
Chile, Mexico, Morocco, Philippines

Regions
Global

Environment Friendly Techniques for Textiles Industries

Environment Friendly Techniques for Textiles Industries
Manual

The overall objective is to use environment friendly technologies and techniques is promoted in selected industry sectors, particularly from small and medium enterprises (SMEs). Pilot activities were taken up in textile industries in Gujarat with positive results.

© GIZ

© GIZ

Main features and components

There are various environmental issues concerning the textiles industry. The most obvious ones are resource consumption, e.g. water and energy, and environmental pollution such as due to wastewater generation and atmospheric emissions. The high consumption of water is characteristic for the textiles industry. Water is used in various processes of fabrication until colouring and finishing of the final product. These processes are also directly related to the use of high doses of chemicals, e.g. dying processes. Moreover, the high thermal energy input, inefficient processes and machinery as well as missing recovery systems lead to intensive energy consumption with potential negative impacts on the environment.

The mapping of core issues and potential solutions are the main features of this tool. The following core environmental issues were identified:

  • Issue 1: Less efficient electrical equipment
  • Issue 2: Inefficient water recovery & reuse
  • Issue 3: Waste water generated from various washing sections
  • Issue 4: Management of chemical usage
  • Issue 5: Inefficient boiler operation
  • Issue 6: High thermal energy losses through uninsulated areas, improper condensate recovery
  • Issue 7: High heat loss through dryer
  • Issue 8: Waste due to manual operations

Implementation / work steps

The main steps involved in the demonstration of solutions regarding environmental friendly techniques in textile industry on pilot basis included the following:

  • Mapping of core issues
  • Consultation on solutions
  • Demonstration of pilot measures
  • Documentation
  • Capacity Building

In order to identify environmental issues, environment friendly techniques and technologies for the textile sector in India, following methodology was adopted:

  • Data and information collection, through secondary sources as well as interaction with GCPC, NPC, GPCB, FICCI, CII and other relevant expert organisations.
  • Industrial visits (mainly industries in Narol Industrial Area from the sector) to justify and ensure, the relevance with environmental issues identified from secondary sources and requirement of environment friendly techniques and technologies with respect to water usage, chemical usage, energy consumption, effluent / waste water management, raw material and solid waste management.
  • Collection of relevant information from UBA/BREF reports, CPCB, NPC etc. on available environmental friendly techniques commercially available and proven for the sector.

The demonstration of pilot measures was done through volunteering industries and this followed documentation and monitoring of the implemented measures. Many successful trainings and brainstorming sessions were organised that helped consolidating the pilots that are useful for the specific industries from Ahmedabad. The University of Applied Sciences of Northwestern Switzerland also helped sharing inputs with the industries on best practices on effluent treatment and resource efficiency.

For the volunteering industries, detailed process analysis (including water and material balance) was carried out to identify the waste streams and related environmental issues. Potential solutions were then explored for the identified environmental issues by referring documents like BREF (Best Available Techniques REFerence) documents from EU, solutions available in the market, cleaner production measures implemented in industries by the Gujarat Cleaner Production Centre (GCPC), International case examples and national/local case examples; and consultation with experts/consultants. The commercially available technologies in the market, as informed by the industries, were looked into.

Output

  • Recycle/reuse of cooling water and condensate water as boiler feed water
  • Reuse of treated water for washing at printing machines
  • Water consumption optimisation at jigger machines
  • Caustic soda recovery system
  • Caustic batch washing in place of continuous washing in jet
  • Replacing of alkaline scouring with bio-scouting enzyme for enzymatic scouring
  • Reuse of alkaline stream for mercerising
  • Efficient boiler operation
  • Optimisation of heat energy in jigger machines
  • Low liquor ration jet dyeing machines
  • Auto colour dispensing through spectrophotometer and chemical dispensing system
  • Heat losses optimisation at cylinder drying range

Characteristics

Phase of intervention
Designing SIA, Technical infrastructure

Level of intervention
Company, Park management

Themes
Resource efficiency, Technical infrastructure

Target groups
Companies, SME, Industrial area management and operator, Policy makers

Countries
India

Regions
Asia

GIZ project
Sustainable environment-friendly industrial production (SEIP II) in India

Related tools
Environment Friendly Techniques in Selected Industry Sectors, Environment Friendly Techniques for Wastepaper Based Pulp and Paper Industries

Environment Friendly Techniques for Wastepaper Based Pulp and Paper Industries

Environment Friendly Techniques for Wastepaper Based Pulp and Paper Industries
Manual

The overall objective is to use environment friendly technologies and techniques is promoted in selected industry sectors, particularly from small and medium enterprises (SMEs). Pilot activities were taken up in the waste paper based paper industries in Vapi in Gujarat with positive results.

© GIZ

© GIZ

Main features and components

The negative environmental impacts from paper manufacturing in recovered fibre (RCF) based paper mills is mainly based on the quality of local or imported wastepaper and its quantity, energy consumption, chemicals used, water used and wastewater generated, emissions from boiler or energy sources and solid wastes (mainly plastic & ETP Sludge).

Baseline data compilation as well as the identification of core issues and potential solutions are the main features of this tool. The following core environmental issues were accordingly identified for finding solutions for pilot work:

  • Issue 1: Less efficient electrical equipment
  • Issue 2: Inefficient fibre recovery system
  • Issue 3: Looping of waste (processed paper)
  • Issue 4: Management of plastic waste
  • Issue 5: Inorganic build up and high COD stream generation
  • Issue 6: Inappropriate water quality for high quality product
  • Issue 7: High heat loss through dryer

To the identified problems, potential solutions were identified and then discussed by the IGEP team together with the GCPC team with the industries for their techno-economic viability and implementation possibilities. The volunteering industries then implemented these measures with their own funds. The results were monitored for environmental and economic benefits and documented.

Implementation / work steps

The main steps involved in the demonstration of solutions on pilot basis included the following:

  • Baseline data compilation
  • Mapping of core issues
  • Identification of potential solutions
  • Consultations on applicability of identified solutions
  • Implementation of solutions on pilot basis
  • Monitoring of results and documentation of case examples

For the identified problems, the potential solutions were identified looking into the following:

  • BREF (Best Available Techniques Reference Documents) from EU
  • Cleaner Production measures implemented in industries by the Gujarat Cleaner Production Centre
  • Some of the known solutions from the market
  • Local and national technical consultants also were consulted while analysing the possible solutions on their suitability and feasibility

The identified solutions were 94 in number, which were then discussed with the individual industries that volunteered for implementation on pilot basis. On voluntary basis, 16 of these measures were then implemented by 7 industries.

Capacity building measures including awareness and training measures such as round table discussions and workshops were undertaken at various stages. After the pilot testing, activities were then undertaken for enabling up-scaling of the successfully implemented measures.

Output

  • Broke and trimming reprocessing optimisation
  • Continuous operation of clarifier as “save all” to produce sludge without fibre
  • Reduction in the “edge cutter” waste by adjustment of “deckle guard”
  • Installation of poire for fibre recovery from coarse rejects (plastic waste)
  • Efficient fibre recovery through poly disc filter and quality process water for recirculation
  • Process modification – recovery of fibre from couch pit and 2nd stage centri-cleaner
  • Reduction in fibre loss at drum thickener
  • Natural shade paper production
  • Efficient fibre processing by recovery through rotary screen
  • Secondary treatment at ETP for meeting discharge norms
  • Acidic sizing (alum and rosin) replaced by surface sizing
  • Condensate recovery
  • Optimisation of heat losses in paper dryers
  • Variable frequency drive on major electrical motors
  • Efficient plastic waste handling
  • Pressure regulating device on filter press for efficient moisture removal

Characteristics

Phase of intervention
Designing SIA, Technical infrastructure

Level of intervention
Company, Park management

Themes
Resource efficiency, Technical infrastructure

Target groups
Companies, SME, Industrial area management and operator, Policy makers

Countries
India

Regions
Asia

GIZ project
Sustainable environment-friendly industrial production (SEIP II) in India

Related tools
Environment Friendly Techniques in Selected Industry Sectors, Environment Friendly Techniques for Textiles Industries

Wastewater management in industrial parks

Wastewater management in industrial parks
Best Practice Example

Common effluent collection and treatment systems in industrial parks are often either not existing, dysfunctional or not functioning properly in many developing countries. The causes are diverse and must be thoroughly examined from case to case.

The tool includes case studies, best practice examples and management manuals elaborated by GIZ and KfW projects in various Asian countries.

© GIZ

© GIZ

Main features and components

The tool presents experiences from four Asian countries:

India

Under the Water (Prevention and Control of Pollution) Act of India, 1974, every industry must provide adequate treatment of its effluents before disposal, irrespective of whether it is discharged to river, land, sewerage system or sea. The Common Effluent Treatment Plants (CETP) are considered a viable treatment solution for collective treatment of effluents, from small and medium scale industries particularly. CETPs could potentially help in achieving treatment of combined wastewater from various industries at lower unit costs and help facilitating better compliance and monitoring according to standards. However, there are several challenges associated with CETPs. As per a report of the Central Pollution Control Board (2005), less than 7% of CETPs in India is complying with wastewater discharge standards.

The GIZ technical cooperation programme/project IGEP/SEIP supports pilot projects demonstrating financially sustainable solutions for waste water treatment in selected industrial areas through CETPs. The solutions focus on technical, business and management issues for successful operation of CETPs. The pilot activities are focused in the states of Andhra Pradesh, Telangana and Gujarat. The experiences of the pilot examples are documented, and their actual replication is targeted in different industrial areas of different states.

The approach includes comprehensive stakeholder consultations. Capacity building and knowledge management activities are undertaken simultaneously. Finally, solutions demonstrated, and lessons learned shall be incorporated into policies, planning processes and guidelines.

Pakistan

(To be amended in case materials are made available)

Philippines

The Philippine Economic Zone Authority (PEZA) developed a Guideline for Wastewater Management under the cooperation programme “Management Approach to Eco-Industrial Development of Philippine Economic Zones” with GIZ. The guideline provides orientation regarding the relevant laws and regulations and assists management of industrial estates and companies as well as service providers in managing their wastewater.

The Guideline contains general requirements for economic zones and their companies generating wastewater, instructions on managing wastewater, connecting to the CWTF (Centralized Wastewater Treatment Facility), pre-treatment of wastewater, securing wastewater discharge permit, and self-regulation, monitoring and reporting among others. During the project a technical audit of the Sewage Treatment Plant and the Sewerage System was executed to identify reasons for improper functioning. Based on the results and the technology implemented a Standard Manual of Operation was developed and set in force by PEZA with assistance from GIZ.

To establish the required capacities and skills for proper operation some technical training was executed. The main topic was the proper operation of the activated sludge process.

Vietnam

There are around 200 registered industrial zones (IZ) in Vietnam lacking a sustainably functioning waste water concept. This has serious consequences for the environment. The Federal Ministry of Education and Research (BMBF) in cooperation with KfW Entwicklungsbank developed an integrated wastewater management concept for the industrial area Tra Noc in the City of Can Tho in the Mekong Delta.

The integrated wastewater concept ensures the efficient functioning of the integral system with all its components in an economically and ecologically sustainable way. An essential component of the integrated concept is not only the combination of central and decentral technological approaches but also the direct linkage of the technical and the financial planning following fee and cost allocation models that are oriented towards decision-making and apply the ‘user pays’ principle.

Implementation / work steps

The following steps are decisive for the success of activities related to management of waste water:

  • Execution of a baseline survey and/or situation analysis to identify the exact problems to be tackled with respect to ‘Industrial Waste Water Management’ (Common Effluent Treatment Plants).
  • Based on this, appropriate pilots are planned and implemented to demonstrate and generate knowledge on financially sustainable solutions for CETPs.
  • Stakeholder consultations are facilitated through workshops, and information on CETPs is shared and exchanged.
  • Policy dialogues are undertaken for development of nationally and locally relevant standards, rules and policies.
  • Building knowledge based on CETPs and the development of capacities at various levels underlie all the above-mentioned activities.
  • Feedback from the pilot measures and practical experience will be guided into the formulation/review of policy guidelines (standards, rules, policies etc.) at national/state/local level.

Output

  • Development of a Guideline for Wastewater Management
  • Development of a Standard Manual of Operation for Sewage Treatment Plants

Characteristics

Phase of intervention
Designing SIA, Master planning, Retrofitting, Technical infrastructure, Operating SIA, Management

Level of intervention
Company, Park management

Themes
Participation and Stakeholder Management, Policies & Regulations, Retrofitting, Technical infrastructure, Technology, Technology Transfer

Target groups
Community representatives, Companies, SME, Industrial area management and operator, Municipalities, Policy makers, Private investors

Countries
India, Pakistan, Philippines, Vietnam

Regions
Asia

Duration
varying

Complexity
complex

Disaster Risk Management Training Modules

Disaster Risk Management Training Modules
Training

Capacity Development is the basis for a proactive strategy requiring a collaborative effort for on-site emergency plans of the corporate sector, the civil society, first regulators, and planning and supervisory administrative units.

The Human Resource Development Programme in industrial Disaster Risk Management in India (HRDP iDRM), and the Human Capacity Development Programme Environmental Planning and Disaster Risk Management (EPDRM) produced a series of standalone training modules covering the key topics of industrial disaster risk management and response.

© GIZ

© GIZ

Main features and components

Training modules developed under the iDRM HRDP and EPDRM can be used for a complete training programme or as standalone modules. They are deigned to be used in training or for self-learning. There are three groups of modules:

  • A training programme of 15 modules addressing the key topics of industrial disaster risk management (elaborated together with DMI Bhopal);
  • A training programme of 6 modules addressing topics of civil defence; most of these also relevant for the industrial context (elaborated together with NCDC Nagpur);
  • A training programme of 6 modules targeting general topics of environmental disaster risk management; most of these also relevant for the industrial context (elaborated together with NIDM Delhi).

Output

  • Risk assessment
  • Emergency planning, such as development of emergency response procedures

Characteristics

Phase of intervention
Introducing SIA, Sensitisation, Designing SIA, Retrofitting, Operating SIA, Management, Climate change

Level of intervention
Company, Park management, Policy level (central), Policy level (decentral)

Themes
Management, Master planning, Retrofitting

Target groups
Companies, SME, Industrial area management and operator, Municipalities, Policy makers

Countries
India

Regions
Asia

Complexity
complex

Environment Friendly Techniques in Selected Industry Sectors

Environment Friendly Techniques in Selected Industry Sectors
Manual

The overall objective is to use environment friendly technologies and techniques is promoted in selected industry sectors, particularly from small and medium enterprises (SMEs). This core topic has a focus on textiles, and pulp and paper sectors.

© GIZ

© GIZ

© GIZ

© GIZ

Main features and components

The environment friendly techniques follow this approach:

  • Current status and core issues to be addressed are assessed by taking up baseline surveys and situation analysis of the textiles, and pulp and paper industry sectors. Based on this, industries are identified in selected states and solutions implemented on demonstration basis, addressing the identified core issues.
  • The experiences of the pilot examples are documented and their actual replication is targeted in different industries of the industry sector in different states.
  • Stakeholder consultations are taken up throughout the project phase, and learnings and solutions are targeted to be incorporated into policies, planning processes and guidelines.
  • Capacity building and knowledge management activities are undertaken simultaneously.

Implementation / work steps

In line with the adopted approach, IGEP takes up baseline survey and/or situation analysis to identify exact problems to be tackled in the selected industry sectors of textiles, and pulp and paper. Based on this, appropriate pilots are planned and implanted in these sectors in selected areas to demonstrate and generate knowledge on innovative and financially sustainable solutions.

The main pilot interventions include:

  • Implementation of environment-friendly techniques in textiles industries in Narol Industrial Estate near Ahmedabad in Gujarat.
  • Implementation of environment-friendly techniques in pulp and paper industries in Vapi Industrial Estate in Gujarat.

The supportive modules include implementation of Ecoprofit © measures in industries in selected areas in Andhra Pradesh and Delhi NCR, and in hotels/restaurants in Himachal Pradesh and Andhra Pradesh.

Stakeholders’ consultations are facilitated through workshops at national/state/local levels and information on environment friendly techniques is shared and exchanged. Policy dialogues will also be undertaken for development of nationally and locally relevant standards, rules and policies.

Building knowledge based on environmentally friendly techniques and the development of capacities at various levels underline all the above-mentioned activities.

Feedback from the pilot measures and practical experience will be guided into the formulation/review of policy guidelines (standards, rules, policies etc.) at national/state/local level.

Upscaling and replication of these demonstrated technologies and experiences is expected to take place under full responsibility of the partners. IGEP coaches the process and offers technical assistance if required. The programme also advises on how to monitor the impact of the up-scaled development measure.

Output

  • Innovative techniques/technologies that are financially sustainable are demonstrated for environmental improvement and resource (energy, materials, waste, and emissions) efficiency in textiles, and pulp and paper industry sectors.
  • Experiences of the pilot examples are documented and the actual replication is promoted in different industrial areas of different states.
  • Reference documents are developed and the national- and state-level actors are supported in the integration of learnings and solutions for promoting sustainable environmental improvements in textiles, and pulp and paper sectors in India.
  • Capacity building and institutional strengthening measures are undertaken for identified institutions/ stakeholders.

Characteristics

Phase of intervention
Designing SIA, Technical infrastructure, Operating SIA, Resource efficiency

Level of intervention
Company, Park management

Themes
Resource efficiency, Technical infrastructure

Target groups
Companies, SME, Industrial area management and operator, Policy makers

Countries
India

Regions
Asia

GIZ project
Sustainable environment-friendly industrial production (SEIP II) in India

Related tools
ECOPROFIT®, Environment Friendly Techniques for Wastepaper Based Pulp and Paper Industries, Environment Friendly Techniques for Textiles Industries

Further information

Useful links
IGEP

Downloads
PDF icon IGEP - Environment-friendly Techniques in Selected Industry Sectors.pdf (1.21 MB)